Streamlining Packaging Life Cycle for a Leading Japanese Automotive OEM through Platform Standardization

Client

The client is a Japanese multinational conglomerate manufacturer of automobiles, motorcycles, and power equipment.

Challenges

Inaccuracies in packaging information (dimensions were being manually entered within the downstream system) were resulting in sub-optimal trailer utilization. Due to lack of a workflowbased system, associates were required to perform manual follow-ups for approvals on packaging assignments, packaging information forms, and packaging change requests.

LTM Solution

• Established standard naming convention for packaging across plants to allow better visibility and utilization of returnable containers.
• Established master repository for all packaging dimension data, resulting in increased data accuracy across downstream systems.
• Standard process-driven workflow-based system with timely alerts, notifications, and reminders triggered to stakeholders. 
• Implementation of dashboard to give users a holistic view on tasks completed and tasks pending. 
• Elimination of manual intervention and automation of process of assigning packaging to parts.

Business Benefits

• Overall program benefits of $12.7mn. 
• Standardized packaging development process across North America, leading to efficient and optimized container utilization. 
• Gold source repository for all packaging dimensions, resulting in data accuracy. 
• Automation of part-pack linkage process, resulting in improved accuracy, and reduced dependence on manpower.