Smart Manufacturing

• Modernize Ops 
• IT Landscape Transformation
• Enterprise Compliance
• Transform Ways of Working

• Intelligent ERP
• Finance of the Future

• Cloud Consulting
• Cloud Migration
• Cloud Native Engineering
• DevOps
• Managed Services

• Preventive Maintenance
• Customer 360
• Augmented Intelligence

• MES
• Smart Manufacturing
• Lean Manufacturing IT Ops
• Digital Command Center

• Design Studio
• Pega Solution
• Salesforce Solution

Service Offered

• Design Thinking workshop with all the relevant stakeholders
• Plant maturity assessment based on visit and workshops

Key Features

• Technology roadmap definition

Benefits

• Prioritized use cases based on ROI
• Rollout kit for scaling up the solution across plants and use cases

Service Offered

• OEE implementation
• IT-OT integration for critical operational KPI view
• Analytics for correlation of KPIs across plants for leveraging best practices

Key Features

• Realtime operational dashboard provides consolidated view of business KPIs
• KPI analysis for better production management and necessary intervention

Benefits

• Connected machines, Field force, support centre and Complex Event Processing (CEP) using real time data
• Lower manufacturing costs – real-time visibility into manufacturing performance

Service Offered

• Energy audit and plant assessment
• Design and implementation of Energy Management solution
• Energy usage optimization

Key Features

• Real-time energy monitoring and performance analysis
• Forecast plant yield based on historical data and environmental conditions
• Automated maintenance scheduling
• Automated root cause analysis based on historical data
• Adhering to green manufacturing standards

Benefits

• Reduced energy cost
• Better contract with utility based on forecasting of energy consumption/plant production
• Less wastage

Service Offered

• Implementation of solution for automation of work instruction at work center
• Digitization and maintenance of SOP

Key Features

• Tracking the amount of time at each work center
• Automated handover of job across work center

Benefits

• Improvement in operator efficiency by guided workflow
• Avoid bottlenecks and stoppage for guidance from supervisor for feedback/guidance
• Automate approval process and audit trail for future reference

ervice Offered

• AR solution for real time collaboration / assistance

Key Features

• Real time view of business KPIs and productivity analysis for better management and necessary intervention

Benefits

• Workforce productivity improvement
• Optimizing asset efficiency
• Ease of access to CAD design, instruction manuals & solution videos

Service Offered

• OT landscape assessment for security and vulnerability
• To-be unified architecture definition

Key Features

• Scalable architecture
• OT data governance and security definition

Benefits

• Unified architecture for implementation across plant
• Secure OT network

Service Offered

• Sensor and gateway selection based on failure modes
• Solution design and Implementation

Key Features

• Ensure asset availability and safe operations while executing production plan
• Monitors asset health and take precautionary actions to ensure equipment uptime
• Flexibility in defining thresholds
• Predictive model implementation for remaining useful life

Benefits

• Reduced unplanned downtime
• Just-In-Time spare parts inventory based on insight from real-time
  monitoring of asset
• Enhanced asset life

Service Offered

• Virtual replica of physical product and process
• Simulation of product performance under operating conditions
• Perform testing in simulated shop floor environment and changing parameters
• Simulation and validation of processes efficiency prior to starting actual production

Key Features

• Real time monitoring & control
• What-if analysis to optimize performance
• Early decision making to mitigate failures
• Data acquisition and fault analysis

Benefits

• Improve performance of Man-Machine-Material and critical business processes
• Optimize operations by providing insights to drive business decisions
• Improved product validation and verification
• Robust product design based on continuous feedback
• Significant increase of product margin by avoiding out-of-spec parameters

Service Offered

• Auto-identification based process for smart tracking of parts & products manufactured
• Integration with workmen, process and machine leading to automated value chain visibility

Key Features

• Facilitate the flow of accurate and timely information across value chain
• Multiple products can be identified simultaneously and can be traced
• Tracking through a combination of devices fitted at various checkpoints in the value chain

Benefits

• Improved product quality and safety by excluding human error and re-work
• Time reduction and throughput improvement due to increased visibility along the value chain
• Reduced inventory cost
• Eliminate damaged/expired products to ensure quality

Service Offered

• Worker tracking solution encompassing automated compliance check and safety instructions to the workforce
• Remote assistance to the field crew in resolving sudden breakdown status

Key Features

• Converging AR/VR technology with IoT for assisted maintenance and training
• Location agnostic tracking solution

Benefits

• 100% compliance to security and safety
• High productivity training programs, enabled faster deployment to the field
• Enhanced worker experience and knowledge retention

Service Offered

• Equipment Supervision: Monitoring and analyzing variations in equipment to detect anomalies
• Equipment health Prediction: Utilizing equipment data to predict failure and improve maintenance procedure & overall schedule
• Yield Prediction: Input output correlation to predict and optimize yield

Key Features

• Higher accuracy of fault detection
• Speed up incident resolution time

Benefits

• Mitigate risk in business decisions
• Reduced downtime

Service Offered

• Cloud migration consultation
• Cloud operation services-Server & OS management, Storage & security management
• Next generation cross-cloud management platform
• Cloud optimization and governance services
• Pilot migration with pre migration testing

Key Features

• Accelerated deployment with domain specific consultation
• Cloud infrastructure per user defined rules and actions​
• Embed governance processes and escalation procedures
• 24*7 monitoring & administration

Benefits

• 30% faster migration than traditional models
• Maximizes flexibility, visibility and customization